HCTE PTE, Ltd.
Blogs
  • Walk-in Laboratory Chamber for Humidity and Temperature Test
    Walk-in Laboratory Chamber for Humidity and Temperature Test Jul 05, 2022
    It is actually ideal for everywhere heat and humid heat analyze of electrical contractor, electronic devices, machinery and enormous components, semi-completed products and completed products.Examination the high quality and longevity of these products and components beneath the simulated temperature and humidity adjustments.   Set up Environment: 1.Temperature: 0℃ ~35℃, relative humidity: 85%, air pressure: 86kPA~106kPa 2.Cellular phone internet site shall be toned, properly ventilated with no strong vibrations across the equipment. 3.There is no strong electromagnetic area influence across the equipment, no flammable, intense, corrosive compounds and dust across the equipment. 4.Suitable use and servicing place remains to be across the equipment.  
  • Application Scope of Helium Detection Equipment
    Application Scope of Helium Detection Equipment Aug 24, 2022
    Helium mass spectrometer leak detector was developed in the 1940s. After more than half a century of application and development, it has made brilliant achievements. It can be said that it is everywhere from aerospace, military industry, scientific engineering, nuclear industry to light industry, medical treatment, instrumentation, automobile and refrigeration. Vacuum leak detection has two aspects in terms of its development, that is, on the one hand, the leak detection instrument itself, and on the other hand, the development of leak detection technology. We are professional helium leak detection experts, and have customized a variety of helium leak detection vacuum boxes for various industries. Contact us now to learn more about helium leak detection solutions!
  • Chamber Type Gas Leak Detection System
    Chamber Type Gas Leak Detection System Oct 24, 2022
    Gas detection technology has a wide range of applications, in which a typical gas leak detection system is used to detect the tightness of the workpiece to be inspected. The external structure of the existing gas leak detection system includes several main components, such as an organic frame, a tracer gas source, a tracer gas inflation valve, a pressure sensor, a detection chamber, a leak detection valve, a return valve and a gas leak detector. One of the detection methods is the chamber type gas leak detection system. The chamber type gas leak detection technology generally uses halogen gas, hydrogen or helium as the tracer gas, fills the tracer gas into the workpiece to be inspected, and uses the gas leak detector to detect the concentration of the tracer gas outside the workpiece to be inspected. If the detected tracer gas signal exceeds the set value of the gas leak detector, it indicates that the workpiece is leaking. Chamber type gas leak detection system can be divided into vacuum chamber type gas leak detection system and atmospheric chamber type gas leak detection system. The working principle and structure of atmospheric chamber type gas leak detection system include tracer gas source, tracer gas inflation valve, detection chamber, leak detection valve, return valve and gas leak detector. The workpiece to be inspected is placed in the detection chamber, and the workpiece to be inspected is connected with the tracer gas source through the connecting pipe. During detection, after the door of the detection chamber is closed, the tracer gas inflation valve connecting the workpiece to be inspected is opened, and the tracer gas is filled into the workpiece to be inspected. The pressure sensor detects that after the inflation pressure in the workpiece to be inspected reaches a certain value, the tracer gas inflation valve is closed, and the leak detection valve and return valve are opened at the same time. If the workpiece to be inspected leaks, the gas in the workpiece to be inspected will overflow from the leak hole and enter the detection chamber under the effect of differential pressure. The gas leak detector samples from the detection chamber and judges whether the workpiece leakage exceeds the standard according to the size of the tracer gas signal obtained. For the vacuum chamber type gas leak detection system, there is a vacuum pump and a vacuum valve connected to the detection chamber. Before the tracer gas is filled, there is no need to vacuum the detection chamber for the atmospheric chamber type gas leak detection system. The main features of the chamber type gas leak detection system are high leak detection accuracy, fast production rhythm and simple operation. The sampling space of the chamber type gas leak detection system is the space of the detection chamber and the relevant pipe space connected with the gas leak detector. Before the tracer gas is filled in the chamber type gas leak detection system, the gas in the clean sampling space is the reference background, and the tracer gas signal left in the sampling space after detection is called background noise. The tracer gas in the background noise may leak into the sampling space from the gas leak detection system itself, or it is the residual accumulation of the previous detection. The background noise of the tracer gas will increase with the repeated operation of the system. When the background noise exceeds a certain level, it will lead to the failure of the leak detector to operate normally, and even lead to false judgment of the detection results. The existing technology cannot effectively eliminate the residual accumulation of tracer gas, and it is usually necessary to eliminate the impact of background noise through repeated empty machine operation. The equipment operation efficiency is low, resulting in energy waste.
  • Gas Hood Type Gas Leak Detection System
    Gas Hood Type Gas Leak Detection System Nov 03, 2022
    Gas detection technology has a wide range of applications, in which a typical gas leak detection system is used to detect the tightness of the workpiece to be inspected. The external structure of the existing gas leak detection system includes several main components, such as an organic frame, a tracer gas source, a tracer gas inflation valve, a pressure sensor, a detection chamber, a leak detection valve, a return valve and a gas leak detector. One of the detection methods is the gas hood type gas leak detection system. The gas hood type gas leak detection system uses halogen gas, hydrogen or helium as the tracer gas, fills the tracer gas into the detection chamber (i.e. the gas hood), and uses the gas leak detector to detect the concentration of the tracer gas in the workpiece to be inspected. If the tracer gas index is detected to exceed the set value of the gas leak detector, it indicates that the workpiece to be inspected has leakage. The working principle and structure of the above gas hood type gas leak detection system include a tracer gas source, a tracer gas inflation valve, a detection chamber (i.e. a gas hood), a workpiece connecting pipe, a leak detection valve, a return valve, and a gas leak detector. The backflow valve is connected with the gas leak detector, and the detection chamber is connected with the tracer gas source through the connecting pipe. After the door of the detection chamber is closed, the tracer gas inflation valve is opened, and the tracer gas is charged into the detection chamber. When the pressure sensor detects that the inflation pressure of the detection chamber reaches a certain value, the tracer gas inflation valve is closed. Open the leak detector and return valve. If the workpiece to be inspected leaks, the gas in the detection chamber (i.e. the gas hood) will overflow from the workpiece leak hole into the workpiece to be inspected under the effect of differential pressure. The gas leak detector samples from the internal space of the workpiece to be inspected, and judges whether the workpiece leakage exceeds the standard according to the size of the tracer gas signal obtained. The main features of the gas hood type leak detection system are high leak detection accuracy, fast production rhythm and simple operation. The sampling space of the gas hood type gas leak detection system is the internal space of the workpiece to be inspected, the workpiece connecting pipe and the relevant pipe space connected with the gas leak detector. Before the tracer gas is filled, the gas in the clean sampling space is the reference background of the gas hood type gas leak detection system, and the tracer gas signal remaining in the sampling space after detection is called background noise. The tracer gas in the background noise may leak into the sampling space from the gas leak detection system itself, or it is the residual accumulation of the previous detection. The background noise of the tracer gas will increase with the repeated operation of the system. When the background noise exceeds a certain level, it will lead to the failure of the leak detector to operate normally, and even lead to false judgment of the detection results. The existing technology cannot effectively eliminate the residual accumulation of tracer gas, and it is usually necessary to eliminate the impact of background noise through repeated empty machine operation. The equipment operation efficiency is low, resulting in energy waste.
  • Vacuum Chamber Type Gas Concentration Detector
    Vacuum Chamber Type Gas Concentration Detector Nov 24, 2022
    Gas concentration (including gas leak detection) detection technology has a wide range of applications, among which vacuum chamber type gas leak detection technology is a common technology, which detects the gas tightness of products through the detection of trace gas concentration.   The vacuum chamber type gas leak detection technology generally uses halogen gas, hydrogen or helium as the tracer gas. The  includes the detection chamber, vacuum pumping valve, vacuum pump, gas sensor valve, gas sensor, tracer gas valve and tracer gas source. During detection, first open the vacuum pumping valve, use the vacuum pump to pump the detection chamber to a high vacuum, and then open the tracer gas valve and tracer gas source, Fill the tracer gas into the workpiece to be inspected, finally open the gas sensor valve, and use the gas sensor to detect the concentration of the tracer gas outside the workpiece to be inspected. If the detected tracer gas signal exceeds the set value of the gas sensor, the workpiece to be inspected on the surface has leakage.   The characteristic of vacuum chamber type gas detection technology is that the workpiece is placed in the detection chamber. Before the workpiece is filled with tracer gas for leak detection, the vacuum pumping valve is opened first, and the detection chamber is pumped to a high vacuum with a vacuum pump. The requirements for vacuum degree are very high, otherwise the detection accuracy is easily affected. Because of the high vacuum, the tracer gas diffusion speed is fast, and the gas sensor can quickly detect the concentration of the tracer gas by the diffusion movement of the tracer gas in the vacuum environment without auxiliary inspiration. The vacuum chamber type gas leak detection system has high detection accuracy, fast production rhythm, and can realize full automatic detection without manual intervention. However, the equipment structure is very complex and strict, and the equipment manufacturing cost is high. Because of the need for a high vacuum, the vacuum system design is complex, and the manufacturing cost is also high, the promotion and use of the vacuum chamber type leak detection technology is limited by the high cost of equipment investment. At the same time, this technology cannot locate the leak point of the workpiece to be inspected.
  • About Vacuum Chamber-Type Helium Leak Detection Equipment Oct 07, 2024
    Vacuum Chamber-Type Helium Leak Detection Equipment is an advanced leak detection device that is based on helium mass spectrometry leak detection technology. It is specifically designed to detect minute leaks in various components or systems. The following is a detailed description of this equipment: Equipment Structure The equipment mainly consists of a vacuum box, a vacuum pumping system, a helium charging system, a helium mass spectrometry leak detector, and a control system. Vacuum Chamber: A sealed container used to place the test piece. A high vacuum environment can be created inside the vacuum chamber to facilitate the detection of minute leaks.Vacuum Pumping System: Includes a vacuum pump and related piping and valves, used to extract air from the vacuum chamber to achieve the required vacuum level.Helium Charging System: Used to introduce a certain amount of helium gas into the test piece or vacuum chamber. Helium is an inert gas with small molecules that can easily penetrate through minute leak holes.Helium Mass Spectrometry Leak Detector: The core component of the equipment, used to detect the amount of helium gas leaking from the test piece. It utilizes the principle of mass spectrometry to detect the presence of helium with high sensitivity.Control System: Used to control the operation of the equipment, including automated control of vacuum pumping, helium charging, and detection steps. Working Principle Place the test piece inside the vacuum chamber and close the sealed door of the vacuum chamber.Activate the vacuum pumping system to extract air from the vacuum box and achieve a certain vacuum level.Introduce a certain amount of helium gas into the test piece or vacuum chamber through the helium charging system.Activate the helium mass spectrometry leak detector to start detecting the amount of helium gas leaking from the test piece.Judge the leakage situation of the test piece based on the detection results of the helium mass spectrometry leak detector. Equipment Features High Precision: Adopts advanced helium mass spectrometry leak detection technology, capable of accurately measuring the leak rate of the test piece with small errors.High Efficiency: The equipment has a high degree of automation, simple and quick operation, and can rapidly complete leak detection tasks.Safe and Reliable: The equipment is designed reasonably, equipped with various safety protection measures, and can ensure the safety of operators.Wide Application Range: Suitable for test pieces of various shapes and sizes, widely used in electrical, electronic, aerospace, communication, chemical, and other industries. Applications Vacuum Chamber-Type Helium Leak Detection Equipment has a wide range of applications in multiple fields, such as: Aerospace: Used to detect leaks in aerospace equipment such as airplanes and rockets, ensuring flight safety.Electrical and Electronic: Used to detect leaks in electrical and electronic products such as electronic components and circuit boards, ensuring product quality.Communication: Used to detect the sealing performance of communication equipment, ensuring the stability and reliability of equipment in harsh environments.Chemical: Used to detect leaks in chemical equipment, preventing the leakage of harmful substances from causing environmental pollution. In summary, Vacuum Chamber-Type Helium Leak Detection Equipment is a high-precision, high-efficiency, safe, and reliable leak detection device with broad application prospects and market value.
  • What are the advantages of the automotive high-voltage relay helium inspection equipment produced by HCTE?
    What are the advantages of the automotive high-voltage relay helium inspection equipment produced by HCTE? Dec 11, 2024
    In the field of automobile manufacturing, the quality and performance of automotive high-voltage relays are crucial. As a key inspection tool to ensure their sealing, the helium inspection equipment produced by HCTE provides a strong guarantee for the production and quality control of automotive high-voltage relays with many outstanding advantages.   High-precision inspection capability: HCTE's helium inspection equipment uses advanced technology and precision sensors to detect extremely small helium leaks with extremely high detection accuracy, which can reach or even exceed the industry-leading level. For automotive high-voltage relays, which have extremely high requirements for sealing, this advantage can effectively detect potential tiny leaks and ensure the reliability and safety of products under complex working conditions such as high voltage and high current, thereby avoiding relay failures caused by leakage problems and possible problems with the automotive electrical system. Efficient inspection speed: In the fast-paced environment of automobile production, efficiency is competitiveness. HCTE's helium inspection equipment has the ability to quickly detect and can complete the inspection task of automotive high-voltage relays in a short time, greatly improving production efficiency and reducing waiting time and cost consumption in the production process. This enables automakers to produce more high-quality relays within a limited time, better meet market demand, and enhance the economic benefits and market competitiveness of enterprises.     Wide compatibility and adaptability: Automotive high-voltage relays come in a variety of types, specifications and sizes. HCTE's helium inspection equipment fully takes this into account and has strong compatibility and adaptability. Through simple parameter adjustment and tooling replacement, the equipment can easily cope with the inspection needs of different types of relays, without the need to configure inspection equipment separately for each relay, saving a lot of equipment procurement costs and equipment floor space for enterprises, and improving the utilization rate of production resources. Highly intelligent and automated: The equipment is equipped with an advanced intelligent control system and a user-friendly automated operation interface, realizing a fully automated process from relay loading, inspection to data recording and result judgment. Operators only need to perform simple settings and monitoring to complete the entire inspection process, which not only reduces labor intensity, but also reduces the impact of human factors on the inspection results, and improves the consistency and accuracy of the inspection results. In addition, the equipment also has the functions of automatic data storage, query and analysis, which facilitates enterprises to trace and manage production data and provide strong support for quality improvement.     Stable and reliable performance: The equipment on the automobile production line needs to run stably for a long time, and HCTE's helium inspection equipment performs well in this regard. It uses high-quality components and advanced manufacturing processes to ensure that the equipment has stable and reliable performance during long-term continuous operation and is not prone to failure. Even in harsh production environments, such as high temperature and high humidity, the equipment can still maintain a good working condition, providing stable and reliable detection guarantees for the quality control of automotive high-voltage relays, and reducing production delays and quality risks caused by equipment failures. Easy to operate: HCTE is well aware of the importance of user experience, so it fully considers the ease of operation in the design of the equipment. The operating interface of its helium inspection equipment is simple and intuitive, easy to understand and operate, and can be used without complex training by professional technicians. For automobile manufacturers, this can quickly put the equipment into production, reduce personnel training costs and time costs, and improve production efficiency. Powerful fault diagnosis function: In order to help companies solve problems encountered in the production process in a timely manner, HCTE's helium inspection equipment also has a powerful fault diagnosis function. When the equipment detects an abnormal situation or a leakage problem in the relay, it can accurately locate the fault point and provide detailed fault information and solutions to help maintenance personnel quickly repair the problem, reduce equipment downtime, and improve production continuity and stability. Safety and environmental protection characteristics: While focusing on production efficiency and product quality, HCTE also attaches great importance to the safety and environmental protection performance of the equipment. Helium, as a detection medium, has the characteristics of non-toxic, odorless, and non-flammable, and is relatively safe for operators and the environment during use. In addition, the equipment is designed with a sealed structure and safety protection device to effectively prevent helium leakage from polluting the environment, while also ensuring the health of the operator, which meets the requirements of modern automobile manufacturers for safe production and environmental protection. The automotive high-voltage relay helium detection equipment produced by HCTE plays an important role in the production and detection of automotive high-voltage relays with its many advantages such as high precision, high efficiency, high compatibility, high degree of intelligent automation, stable and reliable performance, simple operation, strong fault diagnosis ability, and safety and environmental protection. It provides high-quality and reliable detection solutions for automobile manufacturers and helps the high-quality development of the automotive industry.
1 2

A total of2pages

:
Committed to the research and development, manufacturing and sales of laboratory testing instruments and production line testing systems
Get a free quote

leave a message

leave a message
If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.

Home

Products

whatsApp